CROSS CONNECTION CONTROL MANUAL

As compiled by the

Florida Rural Water Association

2970 Wellington Circle W, Suite 101

Tallahassee FL 32309

Phone:  850-668-2746 Fax:  850-893-4581

 

 

 

 

 

 

 


STARTING A CROSS CONNECTION PROGRAM

 The following are needed to get a Cross-Connection Control Program rolling.

1.      written policy and procedures…keep it state-of-the-art, not too innovative.

2.      an inspector...someone delegated to do inspections and to become an expert in cross-connections and their control.  Effectiveness is lost if these responsibilities are divided up between too many persons.

3.      an ordinance

4.      a technical library...equipment, catalogues, manuals, handbooks, laws, codes, and device standards.

5.      a list of facilities needing inspection…list name of businesses, address, telephone numbers, and, if possible, name of manager.

6.      a list of approved devices along with installation instructions and diagrams.

7.      a certified tester...someone who “knows” backflow preventers and has had instruction on testing.

8.      device test equipment...need a duplex gauge for testing DCVA and a pressure differential gauge for testing RP and PVB (you will find many other uses for these gauges once you have them).

9.      filing system...correspondence and tickler files.

10.  form letters and test forms...form letters may be impersonal but they are a simple means of getting the same essential information to each customer.  Remember, there are legal responsibilities associated with Cross-Connection Control; form letters give you consistency.

11.  a “spiel”…standard remarks and explanations the inspector uses at each inspection; this again aids in consistency.

12.  goals…such as identifying the number of inspections you expect to make each month or a date by which you should rid your distribution system of cross-connection hazards.  Once you have a goal, shoot for it.

13.  cooperation…within your utility, within your local government, with your plumbing inspection bureau.  Get your act together, not just as a utility but as a City, get the bureaus out of your program.

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Department of Environmental Protection Statute 62.555.360 (Cross Connection Control for Public Water Systems)

(1)   Cross connection, as defined in rule 62.555.360 F.A.C., is prohibited.  However, a person who owns or manages a public water system may interconnect to another public water system if that system is operated and maintained in accordance with this chapter.

(2)   Community water systems, and all public water systems which have service areas that are also served by reclaimed water systems as described in chapter 62.610, part III, F.A.C., shall establish a routine cross-connection control program to detect and prevent cross-connections that create or may create an imminent and substantial danger to public health.  This Program shall include a written plan that is developed using accepted practices of the American Water Works Association as set forth in the reference documents cited in Rules 62.555.330 (6) and (7), F.A.C.

(3)   Upon discovery of a prohibited cross-connection, public water systems shall either eliminate the cross-connection by installation of an appropriate backflow prevention device acceptable to the Department or shall discontinue service until the contaminant source is eliminated.

(4)   Only the following are considered to be backflow prevention devices.  They shall be installed in agreement with and under the supervision of the supplier of water or his designated representative (plumbing inspector, etc.) at the consumer’s meter, at the property line of the consumer when a meter is not used, or at a location designated by the supplier of water or the Department.  The Devices are:

(a)    Air gap separation- - A physical separation between the free-flowing discharge end of a potable water supply pipeline and an open or non-pressure receiving vessel.  An “approved air gap separation” shall be at least double the diameter of the supply pipe measured vertically above the top of the rim of the vessel.  In no case shall it be less than 1 inch.

(b)   Reduced pressure backflow preventer- - A device containing within its structure a minimum of two independently acting approved check valves, together with an automatically operating pressure differential relief valve located between the two check valves.  The first check valve reduces the supply pressure a predetermined amount so that during normal flow and at cessation of normal flow the pressure between the checks shall be less than the supply pressure.  In case of leakage of either check valve, the differential relief valve, by discharging to the atmosphere, shall operate to maintain the pressure between the checks less than the supply pressure.  The unit shall include tightly closing shutoff valves located at each end of the device, and each device shall be fitted with properly located test cocks.

(c)    Atmospheric vacuum breaker- - A backflow prevention device which is operated by atmospheric pressure in combination with the force of gravity.  The unit is designed to work on a vertical plane only.  The one moving part consists of a poppet valve, which must be carefully sized to slide in a guided chamber and effectively shut off the reverse flow of water when a negative pressure exists.

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(d)   Pressure vacuum breaker - - A pressure vacuum breaker is similar to an atmospheric vacuum breaker except that the checking unit “poppet valve” is activated by a spring.  This type of vacuum breaker does not require a negative pressure to react and can be used on the pressure side of a valve.

(e)    Double check valve assembly - - An assembly composed of two single, independently acting check valves, including tightly closing shutoff valves located at each end of the assembly and suitable connections for testing the water tightness of each check valve.  A check valve is a valve that is drip-tight in the normal direction of flow when the inlet pressure is on psi and the outlet pressure is zero.  The check valve shall permit no leakage in a direction reverse to the normal flow.  The closure element (e.g., clapper) shall be internally weighted or otherwise internally loaded to promote rapid and positive closure.

(f)     Residential dual check - - A compact unit manufactured with two independent spring actuated check valves.  The residential dual check is acceptable only as added backflow prevention in areas served by reuse systems defined in Chapter 62-610, Part III, F.A.C., when the cross connection control program identifies activities specific to (5) (a) and (5) (b) of this section.

 (5)   Cross connection control programs specific to reuse systems defined in chapter 62-610, part III, F.A.C., shall consider the following:

     (a)    Enhanced public education efforts towards prevention of cross connection.

(b)   Enhanced inspection programs for portions of the distribution system in areas of reuse for detection and elimination of cross connection.

       (c)    Dual check valves shall be considered acceptable for reducing risks from back-flow only at              residential properties served by reclaimed water unless:

 1.      Local codes, ordinances, or regulations require greater levels of back-flow prevention.

2.      Other hazards exist on the property that require a greater level of back-flow prevention.

 Specific Authority: 403.861(9), F.S.

History: New 11-19-87; formerly 17-22.660; Amended 1-18-89, 1-3-91, 1-1-93, Formerly 17.555.360

 

 

 

 

 

 

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In the interest of public health, the City of ____________________________________________

maintains a continuing program of cross-connection inspection and control.  This program provides for reasonable protection of the public drinking water from possible contamination caused by back pressure or backsiphonage conditions, which can result from an unprotected cross-connection.

 

You should be aware of any existing cross-connection on your premises that might cause contamination to the public drinking water.

 

To assist you with identifying actual or potential cross-connections on your premises, a cross-connection inspector will phones you in the near future to arrange for a time when an inspection can be made of you property.  Following the inspection, you will receive a written report of any significant findings.

 

Yours very truly,

 

 

 

 

Superintendent of Water Division

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Initial Contact Letter

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On the above referenced date, personnel from the City of _______________________________

made an inspection of the water facilities on your premises for the purpose of detecting any existing or potential cross-connections to the public water supply.

 

The inspection revealed that some revisions, as indicated on the attached sheet, need to be made.  However, it should be pointed out that our inspection is not an absolute guarantee that all cross-connection hazards have been located.

 

Provisions of the City of _____________________________ “Cross-Connection Control-General Policy”, and Chapter 17-22, Rules of the Florida Department of Environmental Protection, prohibit the existence of cross-connections within the public water supply.  Since the Water Division is committed to ensuring the safety of the public’s water, in the future, periodic inspections will be made to determine if existing on-site water facilities are in compliance with these laws.

 

If you have any question, please give me a call between 8:00 A.M. and 3:00 P.M. at

 

Yours very truly,

 

 

 

 

 

Superintendent of Water Division

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Form 1

5


DATE_____________________________                        TIME______________________________

 

TYPE OF BUSINESS_____________________________________________________

 

NAME OF BUSINESS____________________________________________________

 

ADDRESS OF BUSINESS_________________________________________________

 

CONTACT______________________________________________________________

 

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ABBREVIATIONS:

 

AG-approved air gap.

 

AVB-approved atmospheric vacuum breaker.

 

BPw/IAV-approved backflow preventer with intermediate atmospheric vent.

 

HBVB-approved double check valve assembly.

 

PVB-approved pressure vacuum breaker.

 

RP-approved reduced pressure principle backflow preventer.

 

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REQUIRED CORRECTIONS:                                         (_________ day’s compliance time)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

______________________________________________

                                                                     INSPECTOR                                               DATE

 

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CROSS CONNECTION CONTROL

INSPECTION

 

 

NAME _____________________________________________________

 

ADDRESS __________________________________________________

 

PHONE NO._________________________________________________

 

 

 

DATE INSPECTED______________INSPECTOR’S NAME___________________________________

 

 

 

 

ORDINANCE VIOLATIONS:

 

Cross Connection____________________________________________________

 

Backflow __________________________________________________________

 

Back-Siphonage_____________________________________________________

 

Other _____________________________________________________________

 

 

COMMENTS:

 

________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

RECOMMENDATION: ________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

 

_________________________________________

                                                                                                           Inspector’s Signature

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Date: ____________________________

 

 

_________________________________ (Name)

_________________________________ (Address)

_________________________________ (City)

Subject:   Inspection

                Backflow Preventer

Dear ____________________________:

 

A final inspection of your _________________________ was completed on _________________.  You are hereby notified that you are in compliance with City Ordinance No. ________.

 

Please remember that your auxiliary water supply cannot be used for any purpose other than heat pumps and irrigation.

 

Your City supply and well supply cannot be inter-connected.

 

Your system should be open for inspection at all reasonable times to authorize representatives of the City to determine whether cross-connection exist.

 

Your cooperation concerning this matter has been greatly appreciated.

 

Sincerely,

 

 

 

 

Water Division Superintendent

 

 

cc: file

 

 

 

 

 

 

 

 

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RE:

              Cross Connection Control

 

Dear Sir:

 

On ______________________ you were notified by letter that your firm was not in compliance with City Ordnance #___________.

 

On a follow up inspection made by City of ______________________ Division personnel __________________ it was determined that your business firm is still not in compliance.

 

We hereby notify you that you must be in compliance with this Ordinance by _______________.

 

If you have any questions please let me know.

 

Sincerely,

 

 

 

 

Public Works Director

 

 

 

 

cc:  City Attorney,

       City Manager,

       Zoning Official,

       Water Division Superintendent,

 

Attachment – 2 – Copy of previous letter.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Subject: Backflow Preventer

 

Dear Customer:

 

The City of ___________________ appreciated your cooperation in installing your backflow preventer.  We certainly understand and can appreciate the expense you had to pay to comply with the Backflow-Cross Connection Ordinance.

 

In order to protect your investment you might consider protecting your backflow preventer form freezing weather.  Suggestions might be: to wrap the device in insulation, or to build a protective shelter around the exposed device.

 

The City of ___________________ is grateful to you for your concern in protecting the quality of water in _______________________.

 

Sincerely,

 

 

 

 

Water Division Superintendent

 

 

 

cc: file

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Dear Customer:

 

Our records indicate that your Backflow Prevention Device is due for testing and inspection.

 

A representative from the City of _________________________ will contact you to set up a date and time in the near future, in order to complete the testing and inspection; this procedure will be don on an annual basis.

 

We appreciate your cooperation and look forward to talking with you soon.

 

Sincerely,

 

 

 

 

 

Water Division Superintendent

 

 

 

cc: file

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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BACKFLOW PREVENTION DEVICE RECORD

No._______________                                                                        Date of installation_________________

 

Name of Premise:_______________________________________________________________

Street Address: _________________________________________________________________

Location: ______________________________________________________________________

Device: ____________________  ________________  _____________  ___________________

                      (Manufacture)                     (Model)                    (Size)                   (Serial No.)

Type of Device: __________________________                                       Sketch of Location:

Description of Hazard:

_______________________________________

_______________________________________

_______________________________________

Type Set Up: ____________________________

Meter Number: __________________________

      Date of Test               Pass or Fail                         Discrepancy                               Action Taken

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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________________________________________

MAINTENANCE REPORT

Cross Connection Control Devices

Name of Premise:

Street Address:

Location of Device:

 

Type of Device:

oRP

oDC

oPVB

Size

Manufacturer:

Model Number:

Serial Number

 

 

 

 

Line Pressure at Time of Test                                         PSI

Pressure Drop Across First Check Valve              PSI

 

Check Valve #1

Check Valve #2

Differential

Pressure Relief

Valve

Pressure Vacuum

Breaker

Inti-

tial

Test

1.  Leaked                    o

2.  Closed Tight        o

1.  Leaked                    o

2.  Closed Tight        o

Opened at ______Lbs.

Reduced Pressure

Did Not Open             o

Air Inlet

Opened at _______PSI

Did Not Open             o

 

 

 

 

 

 

 

r

e

p

a

i

r

s

 

       

 

 

 

 

Cleaned                      o

Replaced

Valves                      o

CV Assembly          o

Seat Disc                 o

O-Rings                     o Springs                     o Gaskets                    o Retainer                 o

Stem/Guide            o

Poppet                     o

Other, Describe   o

 

 

 

 

 

 

 

 

Cleaned                      o

Replaced

Valves                      o

CV Assembly          o

Seat Disc                 o

O-Rings           &n